The Homelite Zip-6: A Short-Lived Legend in Chainsaw History

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The Homelite Zip-6 is an 82 cc vintage model from the early ’60s when chainsaws were transitioning from 2-man behemoths to one-man machines.

It was only produced through 1960 and ’61 in Port Chester, New York, and is a relatively rare model today.

The saw you see pictured throughout this article has been restored by Alex, who lists his saws for sale on eBay.

This side plate states:

HOMELITE
CHAIN SAW MODEL ZIP-6
WHEN ORDERING PARTS SPECIFY
SERIAL
No. A12702

MIX THOROUGHLY 1/2 PINT
HOMELITE ENGINE OIL OR 3/4
PINT REGULAR SAE 30 OIL WITH
EACH GALLON GAS BEFORE
POURING INTO FUEL TANK.

USE CHAMPION J-6J
OR HO-8A SPARK PLUG.
GAP SETTING .025”

MAGNETO POINT
SETTING .015”

PATENTS APPLIED FOR
HOMELITE
a division of Textron Inc.
PORT CHESTER
N. Y., U.S.A.

And on the back:

ZIP

STARTING INSTRUCTIONS

Push toggle switch “ON”.

Pull choke lever down (on left side of starter motor).

Depress air throttle trigger to prime carburetor, then clip on throttle trigger.

Pull recoil starter briskly until engine fires.

When engine fires, push choke up. Warm up engine with light throttle.

When engine runs smoothly, release throttle clip.

Don’t choke when engine is hot.

Carburetor needle setting:
High speed – 1 turn open.
Low speed – 1 turn open.

OPERATE CHAIN SAW WITH PROPERLY TENSIONED CHAIN AND ADEQUATE BAR LUBRICATION.
READ OPERATOR’S MANUAL CAREFULLY.

Specification Details
Manufactured by Homelite-Textron, Port Chester, New York, USA
Series or assembly number EZ series, ZIP-6, ZIP-6-modified
Year introduced 1960
Year discontinued 1961
Engine displacement 5.64 cu. in. (82 ccm)
Number of cylinders Homelite two-cycle single cylinder loop scavenged engine
Cylinder bore 52.5 mm
Piston stroke 38 mm
Piston ring thickness 0.0625 in. pn 56291
Cylinder type Aluminum with chrome plated bore
Intake method Reed valve
Manufacturer advertised H.P. 5 hk
Weight 18 lbs (powerhead only)
Operator configuration One man operation
Handlebar system Rigid
Chain brake None
Clutch Centrifugal
Drive type Direct
Construction Die cast magnesium
Magneto type Phelon
Carburetor Tillotson HL-104A series
Major repair kit RK-88HL
Minor repair kit DG-5HL
Air filter system Wix element
Starter type Fairbanks Morse automatic rewind
Oil pump Manual
Maximum engine RPM 6,000
Ignition timing Fixed
Breaker point setting 0.015 in. (0.38 mm)
Flywheel/coil air gap Fixed position
Spark plug type Champion J6
Spark plug gap 0.025 in. (0.63 mm)
Crankshaft main bearings Ball and caged needle roller
Fuel tank capacity 45 oz. (1.33 litres)
Fuel oil ratio 1/2 pint to 1 gallon with Homelite chain saw mix oil
Recommended fuel octane Regular
Mix oil specification Homelite chain saw mix oil
Chain pitch 7/16 in.
Chain type Oregon 62C
Shortest guide bar supplied 12 in. (30 cm) 
Longest guide bar supplied 30 in. (76 cm)
Colour scheme Homelite red metallic enamel

From acresinternet.com.

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1 thought on “The Homelite Zip-6: A Short-Lived Legend in Chainsaw History”

  1. I was given a Homlite Zip saw (blue) serial number 1102021. Trying to get the year of production.
    So far I took a dry compression check 90 psi. Put some Red Armor 2 cycle oil and pulled the starter cord to get the oil circulated. Next compression test 160 psi. The piston and cylinder look good.
    Great spark. Now I’ll get some fuel in the carb and fire it up.
    Clutch and drum were stuck but getting it loosened up was easy.
    I have a 20” bar for it.

    Reply

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